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Warmzone.com
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THE INSTALLATION
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Zmesh
is installed under
floor covering.
The low-volatge Zmesh
can be nailed or stapled
through, making
installation quicker
and easier than other
in-floor heating
systems.
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Tuff Cable is installed
under concrete floors
and mud-beds. Tuff
Cable can also be
used outside for
melting snow and ice.
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Example of a basement Tuff Cable installation
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Example of Zmesh installation in a living room
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Installation of Electric Floor Heat System Components

The Control Unit is hung between two wall studs and is mounted
to the back plate, which is included in the rough-in kit (see the How It Works
section). Cold lead is then attached to the Transformer, which is
inside the Control Box, and is run to the start of the Zmesh or Tuff Cable.
The Cold Lead is then spliced directly to the Tuff Cable or to a transition plate, which is soldered to the Zmesh (see the transition plate image to the right).
One Control Unit is needed for each system (zone). A single Zmesh zone will cover and area between 10 and 740 sq. ft.,
and a single Tuff Cable zone will cover and area between 10 and 485 sq. ft..
Zmesh is an excellent product for heating your entire home or for simply heating your floors. Zmesh is
a 12 inch wide bronze mesh similar to screen door material and comes in 50 to 350 foot rolls (in 50 ft. increments).
This unique electric floor heat product can be installed
under any floor surface. Zmesh is secured to wood sub floors with staples and to concrete with glue. Because
of it's low profile, there is practically no floor build up when using Zmesh.
Tuff Cable is also a great electric floor heat product. Tuff Cable is a 10 gauge (slightly less than a 1/4 inch in diameter)
insulated copper cable that be installed under tile, slate, and marble. Tuff Cable comes in 100 to 1000 foot rolls (in 100 ft. increments)
and is generally spaced at 6 inches. The cable is secured to the sub floor with foil tape or plastic hooks. The cable
simply needs to be completely covered in mortar, then the tile or other material is installed as normal.
The installation of our electric floor heat systems is fairly easy compared to other
floor heat systems. Any electrician would not have any trouble installing the system.
Any contractor could install the system, and then have an electrician hook up the power
to the system. Technical support is available 5 days a week, and the installation manual, and
system diagrams are available online.
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Click on photos to enlarge






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Heating Element Layout Diagrams
Click on images to enlarge



Zmesh layout in kitchen
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Zmesh and Tuff Cable layout in basement
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Zmesh layout in kitchen and bath
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